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Egg Drop Crash Lab

A hands-on middle school engineering design challenge where students apply impulse and impact force physics to construct, test, and iterate survivable egg drop landers within strict material and budget constraints.

Egg Drop Crash Lab

A hands-on middle school engineering design challenge where students apply impulse and impact force physics to construct, test, and iterate survivable egg drop landers within strict material and budget constraints.

The Engineering Design Cycle

01

ASK

Identify the problem, criteria, and material constraints.

Define

02

BLUEPRINT

Sketch labeled top & side views with dimensions.

Design

03

BUILD

Buy supplies, manage budget, and construct lander.

Construct

04

TEST

Drop from 2.5m & 4.5m. Record flight time & damage.

Evaluate

05

ITERATE

Diagnose points of failure and blueprint Model 2.0.

Improve

Real engineers never expect Model 1.0 to be perfect—failure reveals how to improve. Continuous Loop


Testing Sequence

Drop Protocol & Integrity Scale

Level 4

Pristine

Zero cracks. Shell is completely intact and flawless.

100% Score

Level 3

Hairline

Minor surface fissure, but no fluid leaks out. Membrane intact.

80% Score

Level 2

Fractured

Deep crack with slight liquid leakage inside the bag.

50% Score

Level 1

Scrambled

Complete shell destruction and total rupture.

20% Score

Countdown Protocol: 3... 2... 1... RELEASE! Drop analyst records time with stopwatch. Inspect capsule on landing tarp!


Engineering Debrief

Post-Flight Crash Analysis

Failure Diagnostics

Where exactly did the structure give way? Did the parachute fail to open, or did the crumple base bottom out?

Cost vs. Safety

Did expensive materials give you a proportional advantage, or could a cheaper combination have survived?

Iteration Plan

If given another $25 Egg Bucks and 15 minutes, what specific modification would guarantee 100% survival?

Complete your Engineering Flight Log and Model 2.0 Blueprint in your packet now!

Phase 3 Engineering

MODEL 1.0 TECHNICAL BLUEPRINT

Must Be Approved Before Construction

Physics Design Justification

1. Explain how your structural design will increase impact time (\(\Delta t\)) when hitting the floor:

2. How does your design ensure the egg stays upright and lands on the designated crumple zone?

Technical Schematic Diagram (Front / Side View) Include labeled parts, dimensions, and crumple zone points

[TOP: PARACHUTE / CANOPY ATTACHMENT] SCALE: 1 GRID = 2 CM

[CENTER: EGG SUSPENSION CAPSULE] [BOTTOM: IMPACT CRUMPLE TRUSS]

Callout A

Crumple Zone / Ground Shock Absorbers

Callout B

Egg Safety Cradle & Internal Cushioning

Callout C

Aerodynamic Drag System / Canopy

Callout D

Rapid Access Hatch (60s timer)

Engineering Gate: Teacher Blueprint Sign-Off CFO cannot purchase Depot supplies until this box is signed by the instructor.

Teacher Initials

Date & Status

EGG DROP CRASH LAB • STUDENT JOURNAL PAGE 2 OF 3

Phases 4 & 5 Testing

FLIGHT TEST LOG & ITERATIVE REDESIGN

Target: Drop Pad Bullseye

Drop Flight Trials

Integrity Scale: 4 (Pristine), 3 (Hairline), 2 (Cracked), 1 (Ruptured)

Trial LevelDrop HeightDescent Time (s)Touchdown OrientationIntegrity Rating (1–4)
Flight 1 (Calibration)2.5 Meters
Flight 2 (High Drop)4.5 Meters

Crash Site Forensics & Failure Mode Analysis

1. Detailed Inspection: What specific parts of your lander crushed, snapped, buckled, or worked flawlessly?

2. Physics Analysis: Did the egg experience excessive impact force (\(F\)), uneven rotation, or premature bottoming out? Explain why:

Model 2.0 Iterative Redesign Plan

Hypothetical Budget Grant: +$25.00

Specific Structural Upgrades & Material Replacements:

Quick Redesign Sketch (Model 2.0)

Structural Efficiency Index Formula: \(\text{Efficiency} = \frac{\text{Height (cm)}}{\text{Total Mass (g)} \times \text{Cost (\$)}}\)

TEAM FINAL SCORE:

___________ pts

EGG DROP CRASH LAB • STUDENT JOURNAL PAGE 3 OF 3

Budget slightly exceeded or ledger incomplete; egg extraction takes > 60 seconds.
Major constraint violations; ledger missing or budget significantly overspent.
2. Technical Blueprint & Physics MS-ETS1-2, MS-PS2-2Detailed scale schematic with all 4 callouts; impulse equation (\(F \cdot \Delta t = m \cdot \Delta v\)) accurately justified.Neat blueprint with 3+ callouts; clear explanation of how crumple zone or drag works.Basic sketch lacking labeled dimensions or missing crumple zone callouts.Unlabeled rough drawing; no connection to impulse or force reduction concepts.
3. Testing & Flight Logging MS-ETS1-4Precision logging of height, time, touchdown angle, and shell damage scale for both drop trials.Complete data recorded for both trials with accurate shell integrity rating.Data recorded for only one trial or descent times omitted from log.Flight log mostly empty; qualitative observations lacking numerical data.
4. Failure Analysis & Iteration MS-ETS1-3, MS-ETS1-4Forensic crash analysis isolates mechanical failure points; Model 2.0 sketch provides viable upgrades.Accurately identifies what buckled or survived; proposes reasonable Model 2.0 improvements.Vague reflection ("it broke because it fell fast"); minimal redesign detail.No failure analysis attempted; iterative redesign box left blank.

Scoring Scale: 14–16 pts (Advanced) 11–13 pts (Proficient) 8–10 pts (Developing) < 8 pts (Novice)

TOTAL SCORE: _____ / 16

EGG DROP CRASH LAB • STORE CATALOG & RUBRIC PAGE 1 OF 1

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