Right Angle Power Slides BORING
POWER
Milwaukee M18™ Fuel Hole Hawg
MANUAL CHUCK
Safety & Operations Guide
TOOL ANATOMY
MODEL: 2807-20
1. Manual Chuck
1/2" All-metal keyed chuck for high torque.
2. Top Handle
Adjustable handle for bracing and control.
1
2
3
4
3. Trigger
Variable speed for controlled hole starting.
4. Key Storage
Onboard storage to prevent lost keys.
THE 3-HOLE RULE
!
CRITICAL SAFETY
"NEVER leave the key in the chuck. It becomes a high-speed projectile the moment you pull the trigger."
MAXIMUM GRIP
Insert key into ALL THREE chuck holes.
Tighten each hole sequentially.
Ensures jaws grip the bit evenly and prevents "bit-slip" under torque.
Remove key
Every. Single. Time.
SAW ASSEMBLY
HOLE DOZER™
A
Arbor
Main threaded body
B
Pilot Bit
Center guide drill
A
B
C
D
C
Cup
Bi-metal cutting saw
D
Shank
Hex connector
THE CUT
40 MIN CHALLENGE
1. BRACE AGAINST STUD
Position the top handle firmly against the framing. This uses the building's weight to fight the drill's torque.
2. STEADY PRESSURE
Start with the pilot bit. Once the teeth engage, maintain steady pressure. DO NOT force the tool.
Safety First:
Wait for the tool to
FULL STOP
Hole Saw Components Worksheet HOLE SAW & CHUCK
Milwaukee Tool Mastery
Name:
Date:
01
COMPONENT IDENTIFICATION
Use the word bank to label the parts of the Hole Hawg manual chuck and Hole Dozer assembly.
Arbor (Mandrel)
Pilot Bit
Hole Dozer Cup
Chuck Key
Hex Shank
Manual Chuck
Teeth
Key Hole
Milwaukee Hole Hawg
Manual Chuck:
Key Hole:
Chuck Key:
Hole Dozer Assembly
Hex Shank:
Arbor:
Hole Dozer Cup:
Pilot Bit:
Teeth:
02
SAFETY PROTOCOL
1. Explain the danger of leaving the Chuck Key in the drill:
2. How many holes to tighten?
?
Tighten each hole to ensure bit is centered.
3. Handle Bracing Location?
Hole Saw Components Answer Key ANSWER KEY
Hole Saw & Manual Chuck Safety
TEACHER RESOURCE
01
COMPONENT IDENTIFICATION
Milwaukee Hole Hawg
Manual Chuck:
Manual Chuck
Key Hole:
Key Hole
Chuck Key:
Chuck Key
Hole Dozer Assembly
Hex Shank:
Hex Shank
Arbor:
Arbor
Hole Dozer Cup:
Hole Dozer Cup
Pilot Bit:
Pilot Bit
Teeth:
Teeth
02
SAFETY PROTOCOL ANSWERS
1. Danger of leaving the Chuck Key in the drill:
Centrifugal force will cause the key to fly out at high speed when the trigger is pulled, turning it into a dangerous projectile.
2. How many holes to tighten?
3
ALL THREE HOLES
3. Handle Bracing Location?
Structural stud / building member.
Hole Hawg Lesson Plan Agenda DAILY LESSON PLAN
NORTHEAST
METRO TECH
Name: Instructor Name
Class/Shop/Grade: Carpentry / Electrical / Plumbing
Date: March 25, 2026
Unit/Topic: Milwaukee Right Angle Drill & Hole Saws
POSTED
Agenda
Tool & PPE Safety Check
Drill & Hole Saw Components
Manual Chuck Tightening
Safety Demo: Kickback Risk
Skills: 2" Hole in 2x4 Stud
Cleanup & Reflection
Learning Objectives
Students will:
Identify drill and saw assembly parts.
Use chuck key to secure accessories.
Cut clean 2" hole through 2x4 stud.
Language Objectives
Students will:
Use terms: Arbor, Pilot Bit, Chuck Key.
Follow multi-point tightening steps.
Learning Activities & Strategies (UDL Guidelines)
Do Now/Opener
PPE Readiness: Safety glasses and gloves. Inspect drill batteries. Locate chuck keys for each station.
Direct Instruction / Project-based Learning
Anatomy Lesson: Show Milwaukee Hole Hawg with manual keyed chuck.
The Keyed Chuck: Explain the 3-point tightening method (tighten in all three holes of the chuck).
Hole Saw Assembly: Break down the arbor, pilot bit, and 2" cup. Explain locking pins.
Safety: High torque demo. Explain bracing handle against a stud to manage kickback.
Modeling: Instructor demonstrates cut, emphasizing the "don't leave key in chuck" rule.
Differentiation & Accommodations
EL Support: "Chuck Key" vocabulary cards. Demonstrate "Tighten" (right) vs "Loosen" (left) visually.
504 Students: Key leash to prevent loss of chuck key. Strategic peer pairing for tool set-up assistance.
Exit Ticket / Wrap-up
Clean & Check: Remove wood plug. Secure chuck key to tool. Return battery to charger. Verbal check: "How many holes on the chuck must you tighten?"
Assignments/Projects (Due Date)
Practical Performance: Chuck Tightening & 2" Hole Accuracy (Today)
Summative Assessments (Graded)
Shop Safety Rubric: Manual Chuck Safety & PPE Usage.
Reflection (What worked? What adjustments are needed?)